When Phil and Chris McGee revealed their quad cam drag racing engine design
in 1974, everyone just knew that this was the path ahead. It had to be, the
logic of it seemed inescapable: four valves per chamber, overhead cam design
eliminating all that inefficient and cumbersome valve train. This was the
way out of the 1940s style technology that made up the basic drag racing engines
of the day.
And we all felt good about the fact that it was a pair of Australians who
had adopted such ideas to the drag strip first. The heady rush of those days
is long gone, and the pace setters in drag racing performance are still
pushrod engines based on those 1940's designs, even if tricked up with some
fairly elaborate technology.
So what did happen to the quad-cam engines, especially in the nitro ranks?
The McGee engines had the benefit of Budweiser King crew chief Dale Armstrong's
input for some time, and it's not as though the McGee was the only aspirant,
either. At least two other designs were briefly tried on the US scene, and
in recent years Sydney's Stan Sainty has been trying to make his OHC
four-valve engine work in Top Fuel. NHRA rules have kept the cammers out of
the alcohol ranks there, so development there has been left, so far, to just
one runner (Steve Harker) in Australia.
Cowin Racing crew chief Gary Evans was asked to have some input into the
Sainty cammer recently, and when his suggestions drew blanks it started him
thinking about four-valve engines on nitro, and going back to the basics of
why and how a nitro engine works, and from all this he's come to the following
conclusions on why the sport, at its highest levels, has stuck to such basic
and uncomplicated engines.
This all came to light about three or four months ago when the Saintys'
first asked me for some help. I tried, but a couple of things didn't respond
to my changes and it made me delve into exactly why their deal doesn't work.
Any nitro mechanic can do a couple of basic things and if one doesn't work,
you do this, you do that, and at the end if it still doesn't respond and give
you a direction then you have to start asking yourself why, because that answer
may give you a reason. I wasn't aware of this until I started to help them
and I realised why their motor doesn't respond.
The big reason the four-valve overhead cam design is so excellent is that
it moves a lot of air and doesn't require a great deal of valve lift to move
the air because you obviously have two valves in and two valves out, it allows
you to put the spark plugs away from the heat, therefore shrouding them and
allowing you to run in a very lean condition, for example with gasoline, in
Formula One, or an Indy car.
I'm talking here about endurance gasoline or alcohol where high heat and
fuel economy are what you're aiming at, and let's face it, all your European
and Japanese cars are looking for that 15:1 air/fuel ratio, 80 miles per
gallon type of deal. That's a great deal. You've got great horsepower, a spark
plug that will live in that environment, and everything is aimed at a high
heat, normally aspirated situation.
Okay let's take the same design and throw 55 gallons a minute of nitromethane
through it; it doesn't work. Why? The reason is all those things that make
it work with gasoline or alky on an endurance set up is what the nitro drag
race motor detests.
That is a spark plug that is out of the action, stuck away in the corners
which allows the fuel to puddle back in there, which will drag heat from the
plug, and give it the opportunity to ground the spark because nitro is conductive.
The spark will actually go through the molecules of nitro if they're packed
close enough together, as in a puddling situation, and the spark will go right
through the fuel without jumping the electrodes and creating heat to begin
the combustion process.
All this is fine when you have two speeds and very low volume, but you start
getting high volume and all of a sudden you have so much fuel and air in there
that you get puddling and you can wipe out the heat very quickly. It can get
cold really fast because there's so much fuel volume to drag the heat away,
and if the heat doesn't build it will just get worse and worse and worse.
And yet it can go the other way with so much fuel and igniting so quickly
that once you start to get heat in there it will start to accelerate and go
into a detonation condition, where the spark plug will glow red and ignite
the incoming mixture as soon as the intake valve closes because the plug is
glowing. It becomes a glow plug.
With a nitro motor you have to make it go for, let's say, five seconds,
you're hoping four, under wide open throttle without detonation occurring.
So therefore it must cycle, it must have a power stroke, and then it must
have a cooling stroke, an exhaust stroke, an intake stroke and another power
stroke.
All this is to achieve one goal, and that is fill the cylinder with fuel,
ignite it at the correct time to produce pressure so it is useful to the crank
stroke. In other words it peaks on pressure after top dead centre and the
piston is forced back down the bore, therefore pushing the crank around,
turning it into flywheel horespower.
If this doesn't occur the flywheel won't spin because you will get peak
pressure occurring early in the power stroke and then because combustion has
already occurred it wants to push the piston back down the bore and wants to
stop the flywheel.
You get a couple of cylinders doing that and all of a sudden you go from
a free spinning flywheel to bugger all. That's not making any usable horsepower,
because the power is going to destroy itself. You've just made a machine to
destroy itself because the timing of your cycle is off.
With a four-valve motor the spark plugs are stuck in the corner, and that's
the only place they can be. And the problem is if you get them close to the
valve seats you have a physical problem of getting the spark plugs in and out
of the motor and the valve covers and everything if you get them very close
in there all they will do is love the intake and exhaust seats and they'll
create a pathway and just burn the seats right out. Dale Armstrong had that
problem when he went to the McGee. They had to put stellite seats in and they
could never get the exhaust seats to live.
What happens is the spark plugs have to be cooled on overlap. The overlap
cycle on a nitro motor is a whole lot more important than anyone understands.
It must make sure that the exhaust cycle doesn't come back up into the intake
and cause the incoming mixture to ignite, thus producing a bomb with a backfire.
You must have enough fuel in your inlet manifold blowing through to physically
push the flame out.
If it doesn't do that it blows the blower off, hence lean motors backfire
the blower. Why? The reason is you didn't have any "cushion" fuel there. This
is a physical phenomenon of nitro. You must have enough cushion fuel to push
the fuel out of the exhaust. Also that cushion fuel must run over the spark
plug and cool it to prevent it becoming a glow plug.
That's one of the reasons why the current nitro motors love volume and
cycle on volume, because part of the cycling makes the spark plugs able to
still be hot enough to vaporise the fuel around them and light it easily. It
must maintain a gaseous form because you can't light liquid nitro. You must
have enough heat in the chamber and around the spark plug for the fuel to be
in a vapour so that when it does spark it will be when you want it to. If it
doesn't do that you've got a bomb.
With the four valves-per-cylinder motors the spark plugs are shrouded in
the corner because of the physical dimensions of the motor, such as in the
Sainty motor. If they get hot there's no way to cool them. They all light and
will idle with no problem because you don't have this radical heat build up,
but as soon as you step on the gas it will either accelerate its heat to where
the plug is glowing and goes into detonation, or it will put the flame out.
If it has any kind of puddling at all immediately a pocket of fuel builds
up around that plug because it gets pushed up in there. That's why the Hemi
chambered engines have worked so well. With a square chamber like a pent
roofed four-valve you have these pockets where the liquid gets puddled and
then it just starts this grounding effect and it won't recover from that.
So then it goes into a dropped cylinder situation and it will not get past
it. Forget it, you have to cool the motor down, and start all over again.
You'll be lucky to get it to cycle, then you'll go into a detonation situation
because you don't have the cooling cycle to work properly for you.
What I'm saying is that the four valves-per-cylinder motor doesn't want to
cycle with a high volume of nitro. It may have done it in the two-speed days
with the single plug in the middle of the chamber, that design works fine,
but with dual magnetos you have to get the plugs right by the exhaust seats.
It will cycle, because let's face it, your intake and exhaust are very
close so you get the cross-flow over the plug but you have to get it so close
to the exhaust seat to get it to work that it now wants to burn up all the
time because it's too close.
There's no happy medium, and if it's close enough you have a problem with
the seats on the exhaust just becoming a glow plug at the same time. Now you've
got double the detonations. It becomes very, very hard to make that motor
cycle to make enough horsepower to generate the crank flywheel cycles to spin
to maintain RPM for the clutch to do its deal so that you get a decent ET.
What we're doing here is to get the engine to run for five seconds under
a wide open throttle with full nitro, full boost and keeping all the heat
buildup within limits. A motor has to start at a certain temperature and it's
got to finish at a certain temperature.
It has to start at X-degrees and finish at X-degrees. In a perfect world
it would start at X-degrees and finish 10 degrees hotter. If you got perfect
combustion all the way through there you would probably make maximum horsepower.
We always have to tailor our fuel curves so that the temperature doesn't rise
too abruptly.
It seemed to me that the four-valve motors don't want to react like that
because all the cylinders are not cycling in unison because of all the physical
problems, and then when they do cycle you just have to get the temperature
to rise gently all the way down the track so that it's reaching its peak just
before the finish line, and it's very hard to have all those eight "guys" on
your side.
You have eight "soldiers" there that all have to be on each other's side,
yet they're all fighting against each other. One little abrupt rise in heat
and all of a sudden that one goes into detonation. Then it's over and you get
this damage occurring.
The four-valve motor is not fiendly to what we are trying to do to it here.
What Stan Sainty has done now is build a three-valve engine which gives you
two intake valves, which is a lower cost motor because you can use stainless
valves and not titanium and you can still put the spark plug close to the
exhaust seat and yet you haven't got two siamesed exhaust valves that have a
problem burning the middle of both of them.
Since they have eliminated that problem Sainty's engine potentially may
be the best of both worlds. It's better than having two exhaust valves because
that doesn't work. With two intake and one exhaust, with the spark plugs like
a Hemi they'll still get washed with the cross-flow.
This isn't a rule of thumb, but I worked it out from looking at Sainty's
engine, and knowing how a nitro motor is supposed to work and knowing the
evolution of why we are where we are. Armstrong tried a Ken Veney head that
had spark plugs moved out aways to try and stop the plugs burning, but that
was a lean motor combination and it fell on its face. That showed him that
spark plug positioning is absolutely paramount.
I have been around many people who have tried stuff in the chamber and
they've all fallen on their faces, things such as valve size. They tried bigger
valves and the motors didn't run. What does that tell you? It tells you that
the amount of heat leaving the chamber is important. It needs to retain some
heat for saturation of the heads, pistons, rods and block and yet needs to
get rid of excess, so the valve size and lift are important. All this is to
make it cycle.
You don't see perfectly running nitro motors here or in the USA. They're
perfect for a while but you have to jockey them into position all the time.
You always have a problem with the siamesed cylinders inside getting too hot
too quickly and the outside ones being cold.
I can remember when a couple of guys in the US tried to have light weight
cylinder heads where they hogged out the ends of the castings. The outside
cylinders burnt up immediately because they had less material to saturate and
they got hot around there. It upset combustion and it wouldn't cycle.
You know what they ended up doing? They filled them back in with material.
They lost their cycling because they lost their heat build up. The heat buildup
became radical where it reached a point of saturation. They could have staggered
all their nozzles and carried on but they decided there was absolutely no
gain.
So everyone's been on this cycling thing. A 300 mph run is not going to be
made unless a Top Fuel dragster or a Funny Car will be cycling at maximum
efficiency through the lights at the RPM that's desired to make that rear
gear ratio turn those wheels fast enough to record that terminal speed. It
must cycle.
You take it for granted that an alky or gasoline motor will cycle, and they
naturally do that, but when you get into nitro sometimes these pigs refuse
to cycle, and it brings home what naturally occurs and you take for granted.
It makes you delve into what makes horsepower and what makes these motors
cycle, how you can pour nitro in a fuel tank at the front of the car and pull
the chutes at the other end and have transferred that liquid into speed and
power and heat energy.
It really is fairly wild what we do. We transfer this liquid into horsepower
and many things must happen to make that occur. The gasoline guys don't think
about that, you top the tank up, you make a run and you come back and, okay,
it went 8.66 at 164 mph. There are many factors that make that liquid fuel
transfer to heat energy and finally into the rear wheel speed to make sure
that car went down the track.
We are at the forefront of technology with Top Fuel dragsters. We have
actually gone back to the basics on cycling and that's what has made these
motors a lot more efficient. You have a four valves-per-cylinder motor and
all of a sudden it won't run and it won't cycle and it brings back all of
the little lessons you have learned along the way about the Hemi.
Let's face it, if they were better everyone would have one, but it's not.
Isn't it funny how the key to simplicity is the key to good design? The Hemi
design is a simple two-valve motor, with two spark plugs right together,
close to the exhaust but not so far for it to be a glow plug situation and a
hemispherical chamber and a flat top piston and it makes unreal power, because
it is the right furnace to burn the fuel.
It's just the right shape, and not only is the furnace burning, you can
open the door, shove the coal in there and not get your shovel burnt. Everything's
just right for it to happen.
Let's face it, if you opened the door and shovelled the coal in there and
it burnt your shovel and it got red hot and you put it into the pile of coal
and the coal caught fire your cycle of shoving fuel in the furnace will be
off because your shovel is too hot. It's as simple as that. That puts it into
perspective. That's what makes four valves-per-cylinder motors a bad design
for what we are doing.
They may work in a perfect world. The McGees have got a four second run
out of theirs, and hats off to them. I would say that they are absolute geniuses
and brilliant in making that motor do what it did. They jockeyed, they robbed
Peter to pay Paul, they got it to do it but they already know that it's a lost
cause. It's not the way to turn liquid nitro fuel into horsepower, there are
too many things against it.
The Saintys have found the same thing and they're going to be making a
motor that is cheap to run, cheap to build and still make that liquid fuel
cycle into heat energy and produce rear wheel speed and I think that it will
be a success because of what they learned doesn't work.